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Specifications:

Performance  
Analog Inputs      AC/DC coupled, Current (ICP), Inverting/Non-Inverting
(software selectable)
Sampling Rate 20 kHz
Voltage Gain (Incremental Steps) x0.5, 1.0, 2.0, 2.5, 4.0, 5.0, 8.0, 16.0
Environmental  
Operating Temperature   15 to 50°C (60 to 120°F)
Electrical  
Supply Voltage   24VDC @ 200mA +/- 10%
Sensor Input    AC or DC coupled, Tension or Compression (software selectable)
Input 1 through 3  24VDC discrete input
Output 1 and 2    24VDC @ 1A – RELAY dry contact sink or source (switch selectable)
Output 3 and 4    24VDC @ 400mA – MOSFET sink or source (switch selectable)
USB    Mini USB B type - USB 2.0 compatible
Ethernet  RJ45 – Auto - Sensing 10Base-T or 100Base-TX – User configurable DHCP or Static IP
RS232     Optional RS232 communication adapter available
Physical  
Mounting DIN rail
Dimensions    89.9mm x 111.5mm x 22.4mm (3.54” x 4.39” x 0.88”)

CFM 2100

Crimp Force Monitors

[Patent No. US 5,841,675, US 7,216,519 B1, and US 7,333,906 B2]

Catch the defects in wire crimping

Exceptional performance

  • Utilizes leading sensor technology options combined with the most current micro-controller technology for effective analysis
    • Utilizes industry leading signature analysis algorithms, including OES’s patented “CDA” method
    • Radically enhanced monitoring capability on small gauge wire applications when coupled with the highly sensitive PBT Sensor™ technology

Detectbale defects:

  • Missing wire strands
  • Strands out of the core crimp
  • No strip
  • High/low insulation
  • Missing terminal
  • Twisted terminal
  • Changes to crimp height
  • Scrap material in the tooling

Advanced connectivity

  • Ethernet port for network interface
  • USB port for connection to ForceView™ software

Straightforward integration

  • Universal interface configures easily to automatic cutting machines
  • Multiple presses monitored simultaneously through ForceView™ software package
  • Configurable for three different force sensors; piezo strain transducers, force rings, and the new PBT Sensor™ technology from OES.
  • Configuration Profile management tools accommodate wide range of applications while ensuring optimal defect detection

ForceViewcommunicates with the CFM2100 under MS Windows together with the machine control software. The easy to use graphic environment features a large graphic display of crimp signatures with simple adjustment of tolerance limits and analysis regions.

  • Provides storage of multiple part configurations
  • Accommodates multiple users with various levels of access
  • Includes CPK computation
  • Built-in diagnostics
  • Two levels of failure detection, Gross Tolerance and the advanced Sigma Tolerance utilizing automatic optimization of control limits