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Specifications:

Performance

 

Analog Inputs AC/DC coupled, Current (ICP), Inverting/Non-Inverting
(software selectable)
Sampling Rate 20 kHz
Voltage Gain (Incremental Steps) x0.5, 1.0, 2.0, 2.5, 4.0, 5.0, 8.0, 16.0

 Environmental

 

 Operating Temperature   15 to 50°C (60 to 120°F)

 Electrical

 

 Supply Voltage  85-264VAC – 47-63Hz
 Sensor Input  AC or DC coupled, Tension or Compression (software selectable)

 CFM4100

 
 Input 1 and 2       24VDC discrete input
 Output 1    125VAC @ 3A – RELAY dry contact
 Output 2    30VDC @ 2A – RELAY dry contact
 Output 3 and 4    24VDC @ 400mA – MOSFET

 CFM4200

 
Input 1 through 6       24VDC discrete input
Output 1 and 5    125VAC @ 3A – RELAY dry contact
Output 2 and 6   30VDC @ 2A – RELAY dry contact
Output 3, 4, 7 and 8   24VDC @ 400mA – MOSFET
USB   USB 2.0
Ethernet RJ45 - Auto-Sensing 10Base-T or 100Base-TX – User configurable DHCP or Static IP
RS232 Optional RS232 communication adapter available

Physical

 
Mounting Universal mounting bracket
Dimensions 65mm x 190mm x 115mm

CFM 4100/4200

Crimp Force Monitors

Model: CFM4100™ and CFM4200™ [Patent No. US 5,841,675, US 7,216,519 B1, and US 7,333,906 B2]

Catch the defects in wire crimping

Universal solution

  • Configures easily to full range of industry equipment such as bench presses and automatic wire cutting machines
  • Customized as one and two channel models
  • Configurable for three different force sensors: piezo strain transducers, force rings, and the new PBT Sensor™ from OES

Straightforward use

  • Simple operator interface with visual graphics for ease of use
  • Multi-language configuration
  • Audible and visual failure indication

Exceptional performance

  • Utilizes leading sensor technology options combined with the most current micro-controller technology for detailed analysis of crimp signatures
  • Utilizes industry leading signature analysis algorithms, including OES’s patented “CDA” method
  • Radically enhanced monitoring capability on small gauge wire applications when coupled with the highly sensitive PBT Sensor™technology

Detectable defects:

  • Missing wire strands
  • Strands out of the core crimp
  • No strip
  • High/low insulation
  • Missing terminal
  • Twisted terminal
  • Changes to crimp height
  • Scrap material in the tooling

Network ready

  • Ethernet port for network interface
  • USB port for connection to ForceView™ software

Programmed Capability

  • CPK computation
  • Capacity to store multiple part configurations
  • Password protection
  • Built-in diagnostics
  • Two levels of failure detection, Gross Tolerance and the advanced Sigma Tolerance utilizing automatic optimization of control limits
  • Process analysis tools allow in-depth investigation of process stability and quality capability