Wire Processing & Process Monitoring Products

Wire Processing


  • Powerful, Proven, Crimp Defect Detection
  • A robust, reliable performer for detecting wire crimping defects and providing 100% traceability.
  • Supports up to 2 channels!
Proven Wire Crimp Analysis
  • The system captures the crimp force signature over time, and compares this signature to the reference or “learned” signature using OES’s patented CDA algorithm
  • 3-zone analysis is performed for worldclass discrimination between normal and abnormal cycle signatures that identify a defective crimp
Operator Friendly Interface
  • Graphic LCD backlight for visual indication of crimp failure
  • Common icons and one-touch processes make it easy to get the results you need
100% Traceability
  • The ForceView for Windows software stores all production data for playback or export
  • Crimp process data can be logged
Quick Start Setup
  • The menu-driven, keypad interface makes setup simple and fast
  • Immediately color graphs of crimp process signatures are displayed on ForceView for Windows showing any trend relative to configurable upper and lower tolerances.
  • Automatic tolerance optimization
Direct Machine Control
  • Interfaces with press control to stop the crimping when the process signature moves outside of the tolerance limits
  • Interface with chopper equipment
Simple to Install
  • The universal, flexible bracket can quickly mount the monitor in the most appropriate location
  • Includes all the required sensors, cables, connectors and instructions
Simple Connectivity
  • Connect with your plant-wide network via Ethernet
Supply Voltage 100-240VAC (50-60 Hz)
Communications 1 Ethernet RJ45 1 USB 2.0 (expandable)
Sensor Inputs 1 or 2
Digital Inputs 2 per channel
Digital Outputs 4 per channel
Display LCD backlit screen, keypad, ForceView™ for Windows
Dimensions 114 x 190 x 65 mm 4.5 x 7.5 x 2.56
Model # of Channels
CFM4100 1
CFM4200 2
Other Specs
Analysis Input vs Time
Analog Inputs AC/DC Coupled
Sensor Input Inverting/Non-Inverting (software selectable)
Voltage Gain (Incremental Steps) x0.5, x1.0, x2.0, x2.5, x4.0, x5.0, x8.0, x16.0
Operating Temperature 0 to 50°C (32 to 120°F)
Broadband Electrical Noise 20 µV rms
Mounting Universal Mounting Bracket Available
Electrical Connector I/O M12, 4/5-pin, male/female