Wire Processing & Process Monitoring Products

Wire Processing

CPM5100/5200

Monitor
  • An industry first for high performance detection of wire crimping defects and 100% traceability
Proven Performance
  • OES’s proven and patented CDA algorithms are applied to the force signature of every wire crimp produced for effective discrimination of crimp defects
  • Integrated automatic target recalculation (ATR) tracks the process trend and further optimizes the CPM5000 for optimal performance and defect detection while minimizing unnecessary scrap
  • Universal configuration parameters provide high performance for standard terminal wire combinations while minimizing operator intervention
  • An unlimited number of parameters for critical terminal wire combinations can be optionally stored by part number and are easily recalled through the touch screen interface. An optional bar code scanner provides further error proofing and automation of the changeover process
User Friendly
  • Color graphic touch screen interface brings a new level of user friendliness and simplicity to the plant floor
  • All relevant information is graphically displayed with a simple touch access to process trends, performance metrics, scrap rate, and production counts
100% Traceability
  • Every crimp signature is captured into the Crimp Data Management System
  • Data logging – Internal storage capacity for at least 3 months of data
  • Replay feature – file selection and replay of data including comments
  • Data export – date/time stamped data entries can be exported to standard spreadsheet program
Security
  • Supports multiple users each with a unique password and access permissions
Tools
  • Effective and practical software tools such as CPK, headroom, and I/O status are included to assist with performance analysis, capability studies, troubleshooting, and root cause analysis
Connectivity
  • The CPM5000 can operate as a standalone system or optionally connected to an existing client network allowing for remote monitoring and management of an unlimited number of CPM5000 crimp process monitors
QPM Option
  • OES’s Exceed QPM brings a level of automation, efficiency, and assurance of quality to the plant floor that is unsurpassed in the industry. Optional software modules such as material validation, first piece validation, and productivity reporting provide guaranteed control of your manufacturing processes
CPM5000 typically includes:
  • ForceWorx™ CPM5000 Unit
  • Sensor and connecting cables
  • Universal, flexible mounting bracket
  • Electrical interface cables
Specifications
Supply Voltage 100-240VAC (50-60 Hz)
Communications 1 Ethernet RJ45
    2 RS232
    2 USB 2.0 (expandable)
Sensor Inputs CPM5000-1 – 1 channel
    CPM5000-2 – 2 channel
Digital Inputs 4
Digital Outputs 6
Display 7″ colour touch screen
Dimensions 185 x 198 x 70 mm
    7.28 x 7.80 x 2.75 inch